What’s Foam Injection Molding and Where’s It Used?

 

Source's Link :- https://uberant.com/article/1829630-whats-foam-injection-molding-and-wheres-it-used/

Because of some great discoveries in the recent time, we now have an array of alternatives when it comes to choosing a method for the manufacturing of plastic products. That’s the reason why it sometimes gets difficult for manufacturers to choose the most suitable alternative from all available production methods. Today, we’ll discuss what is Foam Injection Molding, and we’ll also have a look at such situations when it can be the right alternative for the production of plastic products. Without wasting any more time, let’s first try to understand what Foam Injection Molding actually is.

 

Do you know about traditional injection molding methods used for the production of plastic products? Foam Injection Molding is almost similar to those methods, but with a couple of changes. In structural foam injection molding, an inert gas is also injected into the mold along with melted polymer, and low-pressure is used for the injection process. Because of these two differences, end products built through Foam Injection Molding have some unique attributes compared to plastic parts built through traditional injection molding methods.

 

Difference Between Products Built Through Foam Molding and Traditional Injection Molding

 

The inert gas acts as a chemical blowing agent, which expands when injected into the mold along with the melted polymer. As a result, final products don’t have a solid core, but it has a foam-like structure. This is why plastic parts built through foam injection molding have a very high strength-to-weight ratio because the core of the final products has a foam-like structure while the outer walls are thick and solid. So basically, foam injection molding is used for the production of such products which need to be strong and durable, but not too heavy.

 

Key Characteristics of Foam Injection Molding

 

1.     Just because end products are light-weighted, it doesn’t mean they are not strong. Thick and solid outer walls give decent strength and durability to the final products.

2.     Because of the low-pressure used for injection molding, it’s possible to put complex designs on the final products without any error. You get all these advantages while keeping the production cost in control. Thus, it is the best choice if you ever require to build plastic parts with a higher strength-to-weight ratio.

Comments

Post a Comment

Popular posts from this blog

China Plastic Injection Molding for a Sustainable Take

Image
China plastic injection molding is an industry that touches a variety of other industries. There are many products that emanate from here which help in fixing and holding our various appliances and vehicles in place. Apart from this, the various kinds of plastic mold making in China also help in giving back to the nature and environment in a sustained and positive way. Let us find out more about this kind of plastic. Bioplastic Injection Molding: One kind of plastic molding from China includes bioplastic injection molding which is basically crafted with the help of biodegradable material. This kind of plastic thrives and gets recycled even when it is left in the open. Compost Bins: These kind of plastic injection moldings from China follow a process of plastic injection mold making that makes them perfect for a variety of uses. One of the most prominent and relevant uses includes making of a compost bin. As you would know, a compost bin is where one can deposit rec...
Read more

A Brief Overview on Low Pressure Structural Foam Injection Molding

Image
A low pressure structural foam injection molding also called as low pressure molding process utilizes nitrogen combined with the melted polymer so that the weight and density be reduced of the finished product. Once the solution gets ready then it is injected into the mold and then the gas expands so that the mold cavity can be filled with foam. This low pressure molding process will lead to the reduction of the weight of the finished product by 20% in comparison to other injection processes used. Now, as the whole procedure is done at the lower pressure, so, therefore, the plastic parts produced are larger and more structurally stronger if they would have been made using high pressure method. Now, this was all about low pressure structural foam injection molding method, moving on further, let's discuss something more about this method. When to Opt for Low Pressure Structural Foam Injection Molding Do you desire of thickness of the wall in your parts? Do you need stru...
Read more

Understanding the Process of Plastic Injection Molding

Image
It is a manufacturing process in which molten plastic is injected into the molds using the low-pressure where it is cooled down for producing the final product. This process is now widely used by many manufacturers because it is a cost-effective method of producing plastic parts. This method consists of several steps and with the help of the information given in this blog, you will be able to understand the China Plastic Injection Molding process. Do you know that what is the first step of this process? The first step of Plastic Injection Molding China is to make the mold as per the requirement of the parts. Yes, it is the first and the most important thing because you won't be able to do anything if you don't have the mold. After installing the mold, you will be required to heat up the plastic so that it will melt. Then, that melted plastic is injected into the mold using low pressure. It is the reason that this process is called China Plastic Injection Molding. ...
Read more